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High Voltage Vacuum Contactors · Series

JCZ5 & JCZ1 Series Vacuum Contactors

XBRELE JCZ Series offers reliable medium voltage switching solutions for power systems. Featuring the JCZ5 3-phase vacuum contactor (7.2kV / 12kV) for F-C cabinets and motor control, and the specialized JCZ1 single-pole vacuum contactor (12kV) for electric locomotives and single-phase loads. Designed with a robust frame structure for frequent operation and long mechanical life.

JCZ5 (3-Phase) JCZ1 (Single-Pole) 7.2kV 12kV Medium Voltage F-C Switchgear
Series Overview

Engineered for F-C Switchgear & Specialized Industrial Loads

The XBRELE JCZ vacuum contactor series offers a comprehensive range of medium voltage switching solutions, split into two distinct categories: the JCZ5 (Three-phase) and the JCZ1 (Single-pole). Both series feature a robust frame structure that integrates the vacuum interrupter and operating mechanism into a single, easy-to-maintain unit.

The JCZ5 series (7.2kV / 12kV) is the standard choice for indoor power distribution. It is widely used in F-C (Fuse-Contactor) cabinets for controlling high-voltage motors and transformers. With rated currents up to 630A and optional mechanical latching, it provides reliable control for frequent operation scenarios like pump stations and capacitive load loops.

The JCZ1 series (12kV) is a specialized single-pole (monopole) vacuum contactor. It is specifically engineered for single-phase power systems, such as electric locomotives and polysilicon reduction furnaces. Its compact design allows for flexible installation in restricted spaces while maintaining high insulation levels and arc-extinguishing capability.

For a broader view of XBRELE’s medium-voltage switching portfolio, please visit the Vacuum Contactor pillar page .

Technical data & Dimensions

JCZ5 & JCZ1 Series High Voltage Vacuum Contactors

Browse the technical specifications and installation drawings for our JCZ5 (Three-phase) and JCZ1 (Single-pole) series. These frame-structure contactors are designed for reliable high-voltage switching in industrial and power distribution applications.

JCZ5 Series · Three-Phase (7.2kV / 12kV)
JCZ1 Series · Single-Pole (12kV)
XBRELE JCZ5-12kV Three-Phase High Voltage Vacuum Contactor
JCZ5-□/12 series 12kV three-phase indoor vacuum contactor with whole structure frame design.

JCZ5 Three-Phase Indoor Vacuum Contactors

The JCZ5 series adopts a “whole structured” frame design, integrating the vacuum interrupter and operating mechanism into a robust unit. Applicable to AC 50Hz power systems with rated working voltages of 7.2kV and 12kV, and rated currents up to 630A.

These contactors are capable of frequent operation and possess strong making/breaking abilities. They are extensively used in F-C (Fuse-Contactor) cabinets, reactive power compensation devices, and for controlling motors and transformers.

7.2kV & 12kV Three-Phase Frame Structure Mechanical Latch (Optional)

The table below compares the technical parameters for both the 7.2kV and 12kV models. Please refer to the dimensions section for installation details.

Main technical parameters — JCZ5 Series

Comparison of JCZ5-□/7.2 and JCZ5-□/12 models.

No.ItemUnitJCZ5-□/7.2JCZ5-□/12
1Rated voltagekV7.212
2Rated currentA160, 250, 400, 630160, 250, 400, 630
3Power frequency withstand voltage (1 min)kV3242
4Lightning impulse withstand voltagekV6075
5Rated breaking capacity (AC-3)A8Ie (25 times)8Ie (25 times)
6Rated closing capacity (AC-3)A10Ie (100 times)10Ie (100 times)
7Rated short-time resistance currentkA10Ie (1.6~6.3)10Ie (1.6~6.3)
8Rated current peak tolerancekA25Ie (4~16)25Ie (4~16)
9Overload withstand currentkA15Ie (2.4~9.45)15Ie (2.4~9.45)
10Short circuit breaking and closingA10Ie (O-180s-CO 1 time)10Ie (O-180s-CO 1 time)
11Rated contact gapmm4 ± 0.56 ± 0.5
12Overtravelmm≥ 1.5≥ 1.5
13Closing synchronismms≤ 2≤ 2
14Mechanical life10⁴ times5050
15Electrical life (AC3 / AC4)10⁴ times25 / 1025 / 10

Outline & mounting dimensions — JCZ5 Series

Outline dimensions differ slightly between voltage classes. Ensure you are viewing the correct drawing for your specific voltage requirement.

Outline and mounting dimensions of XBRELE JCZ5-12kV
Outline and mounting dimensions of JCZ5-□/12 (12kV) vacuum contactor.
XBRELE JCZ1-12kV Single-Pole Vacuum Contactor
JCZ1-□/12 series 12kV single-pole (monopole) indoor vacuum contactor.

JCZ1 Single-Pole (Monopole) Vacuum Contactors

The JCZ1-□/12 series is a specialized monopole high-voltage vacuum contactor designed for single-phase power systems (AC 50Hz) with rated voltages up to 12kV.

It is particularly suitable for remote opening/closing of single-phase loads such as refining polysilicon reduction furnaces, electric locomotives, and harmonic elimination circuits. It features arc elimination capabilities, reduced capacity, and is often used as a host switch in specialized industrial applications.

12kV Single-Pole Monopole Special Industrial

See the table below for specific electrical ratings for the JCZ1 series.

Main technical parameters — JCZ1 Series

Ratings for JCZ1-□/12 Single-pole vacuum contactor.

No.ItemUnitJCZ1-□/12
1Rated voltagekV12
2Rated currentA160, 250, 400, 630
3Power frequency withstand voltagekV42
4Lightning impulse withstand voltagekV75
5Rated breaking capacityA8Ie (25 times)
6Rated closing capacityA10Ie (100 times)
7Rated short-time resistance currentkA10Ie (1.6~6.3)
8Rated current peak tolerancekA25Ie (4~16)
9Overload withstand currentkA15Ie (2.4~9.45)
10Short circuit breaking and closingA10Ie (O-180s-CO 1 time)
11Rated contact gapmm5.5 ± 0.5
12Overtravelmm≥ 1.5
13Mechanical life10⁴ times50
14Electrical life (AC3 / AC4)10⁴ times25 / 10

Outline & mounting dimensions — JCZ1-□/12

Use the drawing below for layout planning of single-phase control cabinets.

Outline and mounting dimensions of XBRELE JCZ1-12kV
Outline and mounting dimensions of JCZ1-□/12 Single-pole vacuum contactor.
Technical Features & Options

Advanced Configuration for Demanding MV Applications

The JCZ series is designed with flexibility in mind. From mechanical latching options to specialized single-pole configurations, XBRELE provides tailored solutions that integrate seamlessly into modern switchgear and control systems.

Holding Mechanism

Flexible Operation Modes

JCZ contactors offer versatile holding mechanisms to suit different control circuit requirements and energy efficiency goals.

  • Electricity-hold (Type D): Standard electrically maintained closing coil.
  • Mechanical Latch (Type S): Mechanically retained for energy saving and security against voltage dips.
  • Permanent Magnet (Type C): Available on select models for high endurance and low power consumption.
Integration

Optimized for F-C Cabinets

The frame structure and compact footprint make JCZ5 ideal for Fuse-Contactor (F-C) combinations in motor control centers.

  • Compact Frame: Whole-structure design fits easily into standard MV switchgear panels.
  • High Switching Capacity: Rated breaking capacity up to 8xIe and making capacity up to 10xIe.
  • Wide Voltage Range: Contactless wide voltage options available for stable operation.
Specialty

Zero Bounce & Single-Pole

Addressing specialized industrial needs with unique pole configurations and contact technologies.

  • Single-Pole (JCZ1): Dedicated design for single-phase loads like furnaces and traction systems.
  • Zero Bounce: Advanced contact technology to minimize arc erosion and extend electrical life.
  • Remote Operation: Suitable for remote opening and closing of load loops in automated facilities.
Manufacturing & Quality Control

Precision Engineering for Reliable MV Switching

The reliability of the JCZ series stems from a rigorous manufacturing process. From the vacuum interrupter integration to the final mechanical tuning, every step is controlled to ensure stable operation in critical F-C circuits.

End-to-End Manufacturing Process

XBRELE oversees the entire assembly of the JCZ vacuum contactor, ensuring that the electromagnetic system perfectly matches the vacuum interrupter’s characteristics.

  • 01

    Frame & Interrupter Assembly

    Vacuum interrupters are precision-mounted into the insulating frame. We strictly control alignment to prevent mechanical stress and ensure optimal dielectric strength.

  • 02

    Electromagnetic System Integration

    The closing/opening coils (AC/DC) and magnetic latches are installed. We verify the pick-up and drop-out voltages to guarantee reliable operation under fluctuating grid conditions.

  • 03

    Mechanical Parameter Tuning

    Critical parameters such as contact gap (4±0.5mm / 5.5±0.5mm) and overtravel (≥1.5mm) are fine-tuned to maximize electrical life and minimize bounce.

  • 04

    Synchronism Adjustment

    For 3-phase JCZ5 models, pole closing synchronism is adjusted to ≤2ms, ensuring balanced switching and reducing stress on connected motors or capacitors.

  • 05

    Final Inspection & Packing

    Each unit undergoes power-frequency withstand voltage tests and multiple mechanical operation cycles before being sealed for shipment.

Quality Assurance Standards

Rigorous Testing for Every Unit

We adhere to strict IEC and national standards, ensuring every JCZ contactor meets the demands of heavy-duty industrial applications.

Routine Electrical Tests

  • Power-frequency withstand voltage (42kV / 1min)
  • Main circuit resistance measurement (≤80µΩ)
  • Control circuit functional verification
  • Insulation resistance check

Test reports are archived for full traceability.

Mechanical Verification

  • 500,000 operations mechanical life verification
  • Zero-bounce performance check (for specific models)
  • Visual inspection of frame structure and terminals
  • Confirmation of latching mechanism reliability

Documentation & Support

  • Comprehensive operation & maintenance manuals
  • Dimensional drawings for switchgear integration
  • Spare parts availability (coils, auxiliary contacts)
  • Technical support for F-C coordination

Custom FAT (Factory Acceptance Test) plans available for large projects.

Delivery & Project Support

Streamlined Logistics & Engineering Services for JCZ Series

Whether you need a single replacement for maintenance or batch supply for a new switchgear line, XBRELE ensures your JCZ5 and JCZ1 vacuum contactors arrive safely and on schedule.

Lead Time

Production Schedule

We maintain a flexible manufacturing line to support both urgent maintenance needs and planned project rollouts.

  • Standard Models (JCZ5/JCZ1): Typically 15–20 days after order confirmation.
  • Custom Configurations: 25–35 days for special voltages or mechanical latching options.
  • Urgent Dispatch: Expedited production available for breakdown replacements.
  • Sample Orders: Prioritized for prototype testing and panel certification.
Packing & Logistics

Specialized Protection

Vacuum interrupters are sensitive components. Our packaging is designed to withstand the rigors of international freight.

  • Shock-Proofing: Reinforced foam padding to protect the ceramic vacuum bottles.
  • Moisture Barrier: Vacuum-sealed interior bagging to prevent terminal oxidation.
  • Export Crating: Robust plywood cases suitable for LCL/FCL sea freight.
  • Documentation: Full set of packing lists and commercial invoices for smooth customs clearance.
Engineering Support

Technical Resources

Our engineering team assists you throughout the design and integration phase of your MV panel.

  • 2D/3D Drawings: CAD files available for precise panel layout planning.
  • Coordination Curves: Support for F-C (Fuse-Contactor) coordination studies.
  • Wiring Diagrams: Clear schematics for control circuit integration (AC/DC).
  • Compliance: Assistance with type test report interpretation and standards verification.
FAQ · JCZ Series

Common Questions About JCZ5 & JCZ1 Vacuum Contactors

Technical insights for engineers selecting JCZ vacuum contactors for medium voltage switchgear, F-C cabinets, and single-phase industrial applications.

What is the main difference between JCZ5 and JCZ1 series? +
The primary difference is the pole configuration. The JCZ5 series is a three-phase vacuum contactor (7.2kV / 12kV) designed for standard motor control and power distribution. The JCZ1 series is a specialized single-pole vacuum contactor (12kV), specifically engineered for single-phase loads like electric locomotives, heating furnaces, and harmonic elimination circuits.
Is the JCZ vacuum contactor suitable for F-C cabinets? +
Yes, the JCZ5-12 vacuum contactor is widely used in F-C (Fuse-Contactor) cabinets. Its frame structure is compact and robust, allowing for easy coordination with HV current-limiting fuses. This combination provides comprehensive protection and control for high-voltage motors and transformers in industrial plants. For a full overview of our range, visit the Vacuum Contactor Series page.
What voltage and current ratings are available? +
The JCZ series covers medium voltage ratings of 7.2kV and 12kV. Rated operational currents include standard 160A, 250A, 400A, and up to 630A. Both the JCZ5 (3-phase) and JCZ1 (single-pole) share these current ratings, ensuring they meet the demands of most medium voltage industrial feeders.
What types of holding mechanisms are offered? +
We offer two main types: Electricity-hold (Type J), where the coil is continuously energized to keep contacts closed; and Mechanical Latch (Type S), which uses a mechanical lock to hold the contacts without power, ideal for energy saving and critical circuits that must remain closed during voltage dips.
How does the mechanical life compare to circuit breakers? +
JCZ vacuum contactors are designed for high switching frequency, offering a mechanical life of up to 500,000 operations (500k). This is significantly higher than standard vacuum circuit breakers (typically 10k-30k operations), making them the superior choice for frequent starting of motors and switching of capacitor banks.
Can I use a 3-phase contactor for a single-phase load? +
While possible by wiring poles in series, it is often more efficient and cost-effective to use a dedicated single-pole vacuum contactor like the JCZ1-12. The JCZ1 is optimized for single-phase applications, offering a smaller footprint and a mechanism specifically tuned for single-pole operation, which improves reliability in applications like electric traction.
Where can I learn more about contactor coordination? +
Proper coordination between fuses and contactors is critical for safety. For detailed engineering principles on medium voltage switching and motor protection coordination, you can reference this technical guide on Medium Voltage Motor Protection (EEP) . It provides excellent context for applying devices like our JCZ series in industrial networks.