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Switchgear Safety Components

Indoor HV Earthing Switches (12kV – 40.5kV)

XBRELE’s Earthing Switches (JN15 & EK6 Series) provide reliable safety grounding for KYN28/KYN61 switchgear. Featuring robust short-circuit making capacity up to 80kA (peak) and full compliance with IEC 62271-102 standards.

IEC 62271-102 12kV / 24kV / 40.5kV Icw 31.5kA / 4s Snap-Action
Product Overview

Critical Safety Interface for Medium Voltage Networks

[cite_start]XBRELE JN15 and EK6 Series serve as the definitive personnel protection interface within distribution cabinets[cite: 1359, 1360]. [cite_start]These indoor mechanical devices establish a solid, visible connection to earth for 12kV, 24kV, and 40.5kV systems, enabling safe access during maintenance intervals[cite: 1399, 1491].

[cite_start]Engineered for fault tolerance, our make-proof safety units feature a rapid spring-operated mechanism capable of handling peak currents up to 80kA[cite: 1377]. This robust construction guarantees mechanical integrity even if closed onto a live fault, containing potential arc energy to protect operators.

Fully compliant with IEC 62271-102 Standards [cite_start], these switchgear components offer Class M1 mechanical endurance[cite: 1386]. [cite_start]They are designed for precise integration with chassis interlocks in KYN28 and KYN61 panels, preventing accidental operation while the main circuit is live[cite: 1399, 1491].

For VCB chassis, insulators, and other MV accessories, please visit our main Switchgear Parts & Accessories pillar page .

Technical data & Dimensions

Indoor Earthing Switch Specifications

Full range of grounding switches (12kV to 40.5kV) compliant with IEC 62271-102. Select a series below to view detailed electrical ratings and complete dimension tables.

JN15-12 Series (Standard)
EK6-12 Series (Compact)
JN15-24 Series (24kV)
JN22-40.5 Series (40.5kV)
JN15-12/31.5 Indoor High Voltage Earthing Switch Front View
JN15-12/31.5 indoor high voltage earthing switch, compatible with KYN28-12 metal-clad switchgear.

JN15-12/31.5 Technical Overview

The JN15-12 series is an advanced indoor grounding switch meeting GB1985-2004 and IEC 62271-102 standards. Designed for 3~12kV three-phase AC systems.

It features high short-circuit making capability (80kA peak) to protect equipment against accidental energization.

12kV Icw 31.5kA IEC 62271-102 Standard Type

The table below summarizes the rated electrical parameters.

Main technical parameters — JN15-12

No.ItemUnitJN15-12/31.5
1Rated voltagekV12
2Rated short-time withstand current (4s)kA31.5
3Rated short-circuit making current (peak)kA80
4Rated peak withstand currentkA80
5Rated insulation level (PF/Lightning)kV42 / 75
6Mechanical lifeTimes2,000

Mounting Dimensions & Phase Spacing

JN15-12 Earthing Switch Installation Dimensions and Phase Spacing Diagram
Installation diagram showing mounting holes and phase distance (E).
Model CodePhase Spacing (E)Overall Width (H)Mounting (F)Mounting (G)Mounting (D)
JN15-12/31.5-165165 mm565 mm75 mm160 mm426 mm
JN15-12/31.5-180180 mm595 mm75 mm160 mm456 mm
JN15-12/31.5-200200 mm635 mm75 mm160 mm496 mm
JN15-12/31.5-210210 mm655 mm75 mm160 mm516 mm
JN15-12/31.5-220220 mm675 mm75 mm160 mm536 mm
JN15-12/31.5-230230 mm695 mm75 mm160 mm556 mm
JN15-12/31.5-250250 mm735 mm75 mm160 mm596 mm
JN15-12/31.5-275275 mm810 mm75 mm185 mm646 mm
EK6-12/31.5 Compact Indoor Earthing Switch Assembly Structure
EK6-12/31.5 grounding switch. Developed based on the ES1 prototype with an assembly-style structure.

EK6-12/31.5 Compact Series

The EK6-12 series is designed based on the ES1 prototype grounding switch. It features a simplified assembly structure while maintaining full compliance with GB1985-2004 and IEC129 requirements.

This model is ideal for compact switchgear designs or retrofitting projects where an ES1-style footprint is required. It provides the same robust 31.5kA protection as the JN15 series.

12kV ES1 Prototype Assembly Structure Icw 31.5kA

See technical specifications below.

Main technical parameters — EK6-12

No.ItemUnitEK6-12/31.5
1Rated voltagekV12
2Rated short-time withstand current (4s)kA31.5
3Rated short-circuit making currentkA80
4Rated peak withstand currentkA80
5Mechanical lifeTimes2,000
6Structure TypeAssembly (ES1 Based)

Installation Note

EK6-12 Earthing Switch Mounting Interface Drawing
Installation interface for EK6-12, compatible with ES1 footprint.

EK6-12 is typically available in standard phase spacings (e.g., 210mm) similar to the JN15 series. Please verify mounting interface compatibility with ES1-type designs before ordering.

JN15-24/31.5 Indoor AC High Voltage Earthing Switch 24kV
JN15-24/31.5 grounding switch. Same installation footprint as 12kV models but enhanced insulation for 24kV systems.

JN15-24/31.5 Technical Overview

The JN15-24/31.5 is an upgraded version developed on the basis of the JN15-12. It maintains the same compact installation dimensions while providing insulation levels suitable for 24kV power systems.

Suitable for KYN28-24 switchgear, it ensures operator safety during maintenance with a robust short-circuit closing capability of 80kA.

24kV Icw 31.5kA BIL 125kV IEC Standard

Refer to the table below for insulation levels and current ratings.

Main technical parameters — JN15-24

No.ItemUnitJN15-24/31.5
1Rated voltagekV24
2Rated short-time withstand current (4s)kA31.5
3Rated short-circuit making currentkA80
4PF withstand voltage (1 min)kV65
5Lightning impulse withstand voltagekV125
6Mechanical lifeTimes2,000

Mounting Dimensions (24kV)

JN15-24 Earthing Switch Installation Dimensions Table
Installation interface dimensions for JN15-24 series.
Model CodePhase Spacing (E)Overall Width (H)Mounting (D)Mounting (C)
JN15-24/31.5-210210 mm655 mm516 mm96 mm
JN15-24/31.5-220220 mm675 mm536 mm96 mm
JN15-24/31.5-230230 mm695 mm556 mm96 mm
JN15-24/31.5-250250 mm735 mm596 mm96 mm
JN15-24/31.5-275275 mm810 mm646 mm96 mm
JN22-40.5/31.5 Heavy Duty Indoor Earthing Switch for KYN61
JN22-40.5/31.5 heavy-duty grounding switch designed for KYN61-40.5 switchgear panels.

JN22-40.5/31.5 Technical Overview

The JN22-40.5 is a high-performance grounding switch developed by the Xi’an High Voltage Apparatus Research Institute. It is specifically designed for 40.5kV AC 50Hz power systems.

Compatible with KYN61-40.5 cabinets, it serves as critical grounding protection during equipment overhaul. It features a robust structure to handle the larger clearance requirements of 35kV/40.5kV systems.

40.5kV Icw 31.5kA GB 1985 Heavy Duty

Suitable for environments without flood, explosion hazards, or severe dust.

Main technical parameters — JN22-40.5

No.ItemUnitJN22-40.5/31.5
1Rated voltagekV40.5
2Rated short-time withstand current (4s)kA31.5
3Rated short-circuit making currentkA80
4Rated peak withstand currentkA80
5Lightning impulse withstand voltagekV185
6Application CabinetTypeKYN61-40.5

Phase Spacing Dimensions (40.5kV)

JN22-40.5 Earthing Switch Phase Spacing and Outline Dimensions
Typical mounting dimensions for JN22-40.5 series.
Model CodePhase Spacing (E)Overall Width (H)
JN22-40.5/31.5-280280 mm750 mm
JN22-40.5/31.5-300300 mm790 mm
JN22-40.5/31.5-350350 mm890 mm
JN22-40.5/31.5-400400 mm990 mm
Engineered for Operator Safety

Core Technologies of XBRELE Grounding Series

Safety is paramount in MV power distribution. XBRELE High Voltage Grounding Switches are engineered with high short-circuit making capacity to protect personnel and equipment. Our products fully comply with IEC 62271-102 standards. For more details on compatible cabinets, visit our Switchgear Parts pillar page .

Personnel Safety

High Short-Circuit Making Capacity

The most critical feature of a maintenance grounding switch is its ability to close safely onto a live fault. We ensure maximum operator protection.

    [cite_start]
  • 80kA Peak Making: Robust snap-action mechanism ensures safe closing even against peak short-circuit currents up to 80kA[cite: 1377, 1380].
  • [cite_start]
  • 31.5kA/4s Thermal Stability: Heavy-duty copper contacts withstand thermal stress for 4 seconds during fault conditions[cite: 1371, 1374].
  • Arc Fault Containment: Prevents catastrophic failure in case of accidental operation on live circuits.
Durability

Mechanical Endurance (Class M1)

Designed for frequent operation in distribution substations, our JN15 series utilizes advanced spring mechanisms for consistent performance.

    [cite_start]
  • 2,000 Operations: Verified mechanical life ensures long-term service with minimal maintenance requirements[cite: 1386].
  • Advanced Resin Insulators: Uses high-strength epoxy resin insulators (APG technology) to support the conductive path.
  • Silver-Plated Contacts: Reduces contact resistance and prevents oxidation, ensuring a reliable earth connection.
System Integration

Smart Interlocks & Monitoring

Our indoor MV grounding devices are designed to integrate seamlessly into modern smart switchgear environments (KYN28/Unigear).

    [cite_start]
  • Voltage Indication (VPIS): Integrated sensors connect to DXN display devices to visually confirm “No Voltage” before earthing[cite: 1352].
  • Remote Operation Ready: Compatible with electric motor operators for automated grid management.
  • Mechanical Interlocks: Foolproof design prevents closing the switchgear earthing mechanism when the circuit breaker is closed.
Quality Control

Manufacturing & Testing of HV Safety Components

Reliability is non-negotiable for safety devices. XBRELE employs a rigorous 5-stage assembly and calibration process to ensure every JN15 unit meets the strict mechanical endurance and short-circuit capability requirements of IEC standards.

Precision Assembly & Calibration

Unlike static components, this mechanical device requires precise calibration of spring tension and contact alignment to guarantee snap-action performance during critical faults.

  • 01

    Material Inspection

    Copper blades and contacts are tested for conductivity (%IACS) to ensure they can handle high thermal stress (31.5kA) without overheating.

  • 02

    Spring & Mechanism Assembly

    The operating springs are calibrated to provide the exact torque required for high-speed closing, independent of operator speed.

  • 03

    Alignment Verification

    Technicians adjust the phase distance and blade trajectory to ensure perfect alignment with the static contacts on the busbar system.

  • 04

    Mechanical Operation Test

    Every switch assembly undergoes 50 cycles of open/close operations to verify smooth mechanical action and interlock functionality.

  • 05

    Loop Resistance Measurement

    A micro-ohm resistance test is conducted across the conductive path to ensure minimal power loss and stable electrical connection.

QA Standards

Routine & Type Tests

We strictly adhere to IEC 62271-102 protocols. Each safety component is verified for mechanical life and short-circuit making capability before dispatch.

Mechanical Reliability

  • Endurance Test: Validated for 2,000 mechanical operations (Class M1).
  • Operating Force: Closing and opening torque is measured to ensure ease of operation for maintenance personnel.
  • Interlock Check: Verification of mechanical interlocks to prevent misoperation.

Electrical Performance

  • Short-Circuit Making: Tested to withstand peak currents up to 80kA without contact welding.
  • Thermal Stability: Rated for 4 seconds at 31.5kA (or specified current) to verify thermal capacity.
  • Insulation Level: Power frequency withstand voltage test performed on the supporting insulators.

Final Inspection

  • Visual check of silver plating on contact surfaces.
  • Verification of mounting dimensions (Phase spacing E, Mounting F).
  • Torque check on all terminal bolts.
For test reports or details on other switchgear accessories, please visit our Switchgear Parts pillar page .
Delivery & Project Support

Global Supply for MV Safety Components

XBRELE ensures rapid delivery of JN15 & EK6 assemblies to panel builders worldwide. We coordinate dimension customization, soft connection sizing, and secure export packaging to support urgent KYN28 production and retrofit projects.

Fast Replacement

Stock Availability for JN15 Series

We maintain a strategic inventory of common specifications (like 210mm and 275mm phase spacing) to minimize downtime for cabinet maintenance.

  • In-Stock Items: Ship within 3-5 days for standard 12kV units (210mm spacing). [cite: 1350]
  • Bulk OEM Orders: 15-20 days production lead time for large batches.
  • Spare Parts: Individual copper braids and sensor insulators available.
  • Sample Policy: Express delivery for dimension verification.
Technical Customization

Tailored Fit for Special Cabinets

Beyond standard catalogs, XBRELE offers customization for non-standard HV mechanical requirements, ensuring seamless integration.

  • Phase Distance: Custom shaft lengths for non-standard busbar widths (e.g., 180mm, 230mm). [cite: 1350]
  • Soft Connections: Standard length is 240mm; custom lengths available upon request. [cite: 1352]
  • Sensor Integration: Optional pre-installed capacitive sensors for live display devices. [cite: 1352]
  • Operating Side: Configurable drive mechanism positioning.
Export Packaging

Secure Transport for Mechanical Parts

Heavy-duty switchgear accessories require robust protection. We use reinforced plywood cases to prevent damage to the operating shaft and insulators during transit.

  • Plywood Crating: Heavy-duty, fumigation-free wooden cases for sea/air freight.
  • Shaft Protection: Drive shafts are secured to prevent bending or misalignment.
  • Moisture Control: Desiccant packs and plastic wrapping for rust prevention.
  • Documentation: COC, Test Reports, and Installation Manuals included.
FAQ · Technical Support

Common Questions About MV Safety Devices

Technical answers regarding JN15/EK6 selection, short-circuit capabilities, mechanical interlocks, and installation compatibility with KYN28 switchgear cabinets.

What is the “Making Capacity” of the JN15 series? +
The JN15 series is designed with a high-speed snap-action mechanism that provides a Rated Short-Circuit Making Capacity of 80kA (Peak). This capability ensures that the device can safely close onto a fault current without welding the contacts or causing mechanical failure, protecting the operator.
What is the difference between JN15 and EK6 models? +
While both are indoor AC HV safety components for 12kV systems, they differ in structural design. The JN15 is a widely used integrated design with a compact footprint, whereas the EK6 follows the classic ES1 prototype design with an assembly structure. Both meet the same electrical performance standards.
Can the soft connection length be customized? +
Yes. The standard copper braid length (L) is typically 240mm. However, for special cabinet designs or retrofitting projects, we can customize the length of the soft connection to ensure proper flexibility and alignment with the main busbar. Please specify the required length (L) when ordering.
How does the device integrate with voltage indicators? +
Our switch assemblies can be equipped with insulators containing embedded capacitive sensors. These sensors connect to a DXN-type live display unit (VPIS) on the cabinet door, allowing operators to visually confirm that the circuit is de-energized before operating the grounding mechanism.
Is this component compatible with motor operators? +
Yes, the operating shaft is designed to couple with both manual handles and electric motor drive mechanisms. This allows for remote operation and integration into automated distribution automation systems, enhancing safety by keeping personnel away from the arc flash boundary.
What maintenance is required for these mechanical parts? +
These indoor MV components are designed for long service life (Class M1, 2,000 operations). Routine maintenance typically involves visual inspection of the contacts for wear, verifying the torque of terminal bolts, and checking the lubrication of the spring mechanism every 3-5 years or after a short-circuit event.